Ammonia Plant O&M
25+ operators and maintenance staff for continuous ammonia production — reformer, synthesis loop, and CO2 removal. Multi-year deployment with consistent availability.
India’s fertilizer industry is critical to food security, operating large-scale ammonia-urea complexes and phosphatic fertilizer plants — with high-pressure reactors, compressors, and DCS-controlled systems that demand process-industry expertise.




Metro Manpower supplies technical manpower for fertilizer plants covering operations, maintenance, inspection, turnarounds, and modernization projects. Our candidates have experience in ammonia synthesis, urea production, phosphoric acid manufacturing, and NPK granulation processes.
Fertilizer plants share many characteristics with petrochemical and refinery operations — high-pressure reactors, heat exchangers, compressors, and DCS-controlled systems — which means our process-industry database is directly relevant. Whether you need 25 operators for continuous ammonia production or 60 shutdown crew for annual turnaround, Metro deploys pre-screened fertilizer-experienced professionals.
What sets Metro apart in fertilizer manpower is depth across technology licensors. Our operators bring Haldor Topsoe, KBR, Stamicarbon, and Saipem experience — matched to your plant’s specific reformer, synthesis loop, CO2 removal, urea reactor, and granulation setup.
We cover the full lifecycle — from annual turnarounds including ammonia converter catalyst change and urea reactor inspection, through continuous 24/7 O&M, to debottlenecking, energy optimization, and new-unit additions. Our crews know high-pressure safety interlocks, catalyst handling protocols, and acid-service corrosion patterns.
From ammonia operators to shutdown crews — tell us your plant scope. First CVs in 48 hours, crews mobilized in under 2 weeks.
From ammonia-urea synthesis to phosphatic production to plant modernization — we supply the full spectrum of fertilizer roles.
Operators and maintenance staff for high-pressure ammonia synthesis and urea production — reformer operation, synthesis loop, CO2 removal, urea reactor, and granulation. Haldor Topsoe, KBR, Stamicarbon, Saipem technology experience.
Process operators and maintenance technicians for phosphoric acid, sulphuric acid, and DAP/NPK production — rock grinding, digestion, filtration, evaporation, and granulation. Corrosion-aware teams for acid-service plants.
Project engineers for debottlenecking, energy optimization, and new-unit additions — capacity expansion, energy-saving projects, and environmental compliance upgrades at brownfield fertilizer complexes.
Crews for refinery, plant & terminal turnarounds
ExploreNDT, welding inspection, third-party inspection for O&G assets
ExploreSite supervisors and erection engineers for O&G construction
ExplorePlant operators and maintenance engineers for ongoing operations
ExploreProcess, piping, electrical, instrumentation engineers
ExploreProject managers, planners, cost engineers
ExploreSafety officers, HSE managers, permit coordinators for O&G sites
ExploreWelders, pipe fitters, fabrication crews
ExploreFull team deployment on Metro’s payroll
ExploreEvery fertilizer plant demands a specific mix of disciplines. We supply qualified professionals across operations, maintenance, and shutdown & inspection.
High-pressure synthesis-loop operation — reformer, shift converter, CO2 removal, ammonia synthesis. 200+ bar safety-aware.
Urea reactor operation, stripping, decomposition, granulation — Stamicarbon and Saipem process familiarity.
Wet-process and thermal-process phosphoric acid manufacturing — rock grinding through digestion, filtration, and evaporation.
Boilers, cooling towers, DM water, air & nitrogen, flare and effluent systems for fertilizer complexes.
Honeywell Experion, Yokogawa Centum VP, ABB 800xA and Emerson DeltaV — matched to your fertilizer plant’s control system.
Syn-gas and CO2 compressors operating at 200+ bar — overhaul, alignment, seal and bearing management, API 617 machines.
Tube-bundle replacement, re-tubing, retubing of waste-heat boilers, and tube-to-tubesheet welding for fertilizer exchangers.
Pumps, blowers, fans, turbines — vibration analysis, condition monitoring, and breakdown repair across the plant.
Field instrument calibration, loop checks, analyzer upkeep, MV/HV switchgear, transformer, and motor maintenance.
Unloading, screening, loading, and activation across reformer, shift-converter, methanation, and ammonia-synthesis catalysts. Specialized inert-entry experience.
Certified inspection of ammonia converters, urea reactors, and high-pressure vessels — including acid-service corrosion assessment.
Turnaround planning, work-pack execution, contractor coordination, and safety oversight for fertilizer annual shutdowns.
UT, RT, MT, PT, and VT inspection on welds, vessels, and piping — ASNT Level II/III certified, acid-service familiarity.
For annual fertilizer turnarounds we mobilize multi-discipline crew including catalyst-handling specialists, API 510 vessel inspectors, welders, fitters, and NDT. Ammonia-converter catalyst change, urea-reactor inspection, and waste-heat boiler retubing — executed safely and on schedule.
For continuous fertilizer operations we supply ammonia and urea plant operators, high-pressure compressor specialists, E&I maintenance technicians, and rotating equipment engineers on rolling contracts — with the high-pressure safety discipline ammonia-urea complexes require.
From multi-year ammonia plant O&M to annual turnarounds and phosphoric acid manufacturing — proven across India’s fertilizer complexes.
Delivering fertilizer manpower wherever India’s ammonia-urea and phosphatic complexes operate — from Gujarat and Rajasthan to Uttar Pradesh and South India.










Active deployment across India’s fertilizer corridors — Gujarat (Kandla, Hazira), Rajasthan (Kota), Uttar Pradesh (Phulpur, Aonla), Maharashtra (Trombay), South India (Tuticorin, Paradeep), and international fertilizer complexes.
Fertilizer operations demand high-pressure discipline, catalyst-handling expertise, and acid-service corrosion awareness. Here’s how Metro’s approach directly solves them.
Ammonia plants operate at 200+ bar. Personnel must understand high-pressure safety interlocks, emergency procedures, and specific material requirements. Metro pre-verifies high-pressure experience, SCBA familiarity, and ammonia safety awareness before deployment.
Catalyst changeout requires specialized knowledge — unloading, screening, loading, and activation with inert-entry protocols. Our crews have this specific experience across reformer, shift-converter, methanation, and ammonia-synthesis catalyst types.
Phosphoric and sulphuric acid environments create unique corrosion patterns. Our inspection teams understand these specific degradation mechanisms — matching API 510 inspectors and NDT technicians to your actual metallurgy and service conditions.
We study your organization, site environment, and work culture to ensure technical and cultural fit.
We map exact roles, disciplines, certifications, experience levels, and deployment timeline.
We screen our 20,000+ database and deliver qualified, pre-vetted CVs within 48 hours.
We manage offers, documentation, certification verification, and logistics for site mobilization.
Post-deployment, we monitor performance, resolve issues, and maintain the relationship.
Yes. Haldor Topsoe, KBR, Stamicarbon, and Saipem technology experience — matched to your plant’s specific reformer, synthesis loop, and urea reactor configuration.
Yes. Catalyst-handling specialists, high-pressure vessel inspectors, compressor overhaul specialists, turnaround supervisors, and NDT technicians for annual fertilizer shutdowns.
Yes. Wet-process and thermal-process experience — covering rock grinding through digestion, filtration, evaporation, and granulation with acid-service corrosion awareness.
Candidates are screened for high-pressure experience, ammonia safety awareness, SCBA familiarity, and emergency procedures — all pre-verified before deployment to 200+ bar service.
Yes. Process operators and maintenance technicians experienced in DAP/NPK granulation, drying, cooling, coating, and bagging — including rotating-equipment upkeep.
From ammonia operators to shutdown crews — tell us your plant’s needs. We’ll deploy experienced fertilizer professionals fast.